WebWeve been working with Reverse Osmosis systems, to help Maple Syrup Producers with their syrup-making process, for over 15 years! Okay, the 90% is for the big-wigs, using the really fancy, high-end ROs, but this sweet little DIY RO saves us at least 50% of our costs here on our little sugarbush every year, so man-oh-man is it worth it! Ive enjoyed your posts about it immensely and Im amazed at how much fuel it takes to make just one pint, so this little gadget that Bill put together must be a wonderful time- and fuel-saver. My regular syrup hydrometer just wont measure the small amounts of sugar If you have any ideas on which one to buy that would help. We have 120 taps, so you will be using yours for twice as much sap as we do, but the only difference, I would assume, would be the length of time it takes to process your sap through it on a daily basis. WebConsisting of one sediment filter and two reverse osmosis filters, the Sugar Cube RO Replacement Filter Kit contains everything you need for the annual maintenance of your prototype Sugar Cube RO. Open the tops and add additional solution if needed. Please use at your own risk. Thank you. Is the line with the needle valve the line with the sap to be boiled and the other line the waste water line? One suggestion would be to start with one and if you find you want to spend less time ROing sap, consider building two systems, so you can RO your sap in 1/2 the time each day/evening. It seems they both work well, just the way they are plumbed. When that bucket is half full I pull it and start the next bucket. I run hydrogen peroxide thru at the end of each season and vacuum seal the filters. I only have 3 100 gpd membranes as one is on back order. Is this due to only having 3 membranes or is there something else Im missing. Do you clean the system during the season and if so what do you use? This is working really well and Im obviously removing half of the water (that takes about 45 minutes). Jason. I meant to ask, Wouldnt the less expensive 115V direct plug booster pump (i.e., not needing a transformer) be a simpler and effective option? An official scientific study at the Univ of Vermont stated this in their conclusion: in sensory evaluations panelists were unable to detect a difference in flavor between the syrup produced simultaneously with unconcentrated sap and with the same sap concentrated to 8% by RO. He has 400 trees. Professionally, my mission is to help you do the same. Like you said in your post I bought most of my stuff on Amazon, and it was not hard to put together, especially now everyone can see your instructions. I would boil this down in less than 3 hours in my 24 pan. I bypassed it after testing permeate coming out of each membrane and working properly now. Thus, if you have an RO and enough birch trees, its likely that you could produce some high quality birch syrup. Thanks for the great instructions. I think your pricing is not correct. This is only to remove any sediment, bugs, or twigs from the sap. I use pruning shears. Making maple syrup is a labor of love, especially for a hobby sugaring operation with small equipment. I have most of the parts, but have a few questions on how to run the final system. lol. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. For others who are reading through these comments for help, Ill paste your final comment here as well trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. Me? Yes, this is our original and present system that has served us well for three years, with no modifications. For this article, we were provided with a Sugar Cube Reverse Osmosis System from Vermont Evaporator Company. Weba maple syrup producer records the amount smithsonian jet works instructions pdf/east dorset open water swimming club/ a maple syrup producer records the amount/east dorset open water swimming club/ a maple syrup producer records the amount Ill try to remember to get back to you! Hi Michelle, We set a large can of sap beside our RO. Learn how your comment data is processed. I priced your unit in Canada and its around the $650 mark (for 2 filters that is $1300). Hi Dick. Looks beautiful in a kitchen or on a table as a display piece when not in use. I will more than likely build it. Hmmmm, maybe if I ask around I can get an answer for you and Ill get back to you if I do. ), If you wanna read more about why we ro,go here. The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. Im not understanding every item youre referring to. The other line is carrying the permeate, or tree water minus the extra sugar you have filtered into your ROd sap. Believe it or now we had a early run of sap in SW Michigan 2 weeks ago and I did collect 60 gallons of sap before it stopped. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers My concentrate was sound 4%. It wouldnt much less expensive 115V direct plug (i.e., not needing a transformer) be a simpler and effective option? You could run it through even more times, with 2 membranes, but of course youd be quadrupling your work time. Web2K subscribers. Every time we use the RO we run the permeate through the system (both sideswe close the brass valve and let it run) before shutting it all down for the night. But for now, our little homemade one gets the job done. I started with propane to boil, but it was too expensive and have now found an old US wood stove to boil on. Pump and transformer,membranes* (you will need 4 but see other links for varying gallons per day),membrane casings(4),filter 4-pack,filter housing,pressure gauge, a straightneedle valve. Everything I ever write about maple gets added to that one board. Have you noticed your syrup having a Different taste when you started using an ros system. . Pretty sure we dont want to give up the precious space (right now its crammed full because of covid-19). I only have 40 taps, but if this works I will tap more. Get a $20 E-Bay low scale refractometer and make a, say, 1.5% sugar solution. Ive had this bookmarked for a while and finally made mine. Especially the maple section because we have been making 11 years on Prince Edward Island. Funny you think we have a sap house boy wouldnt THAT be nice!? It cost me about $350 and was well worth it. Notify me of follow-up comments by email. All this and so much more is explained in Sweet Maple. Alan. One of those tubes produced clean, clear water, and the other produces highly concentrated sap. It comes ready-to-use and just needs a test run to check for loose fittings before hooking it up to your sap. But Im sure some folks in the Maple Syrup Making fb group could give you suggestions. I found that with the 2 types of tubing, the part number provided for the 3/8 tubing is 3/8 ID but 1/2 OD. Our goal is to create a curated library of how-to information by and for homesteaders of all varieties. Hope that helps! Listing If youre like me. I ran a test by dumping some sugar in a 5 gallon bucket and it seemed to work correctly based on the tastes of the concentrate and the permeate since I dont own a refractormeter. If so, I hope you love it. Im curious as to what effect that would have. The filters in the RO serve the same purpose as they would if you were using them in a water purifying system they take out the impurities in the sap, leaving only water (permeate) except in this case the impurities are the sugars, which of course is exactly what we want to keep. Your land sounds wonderful, and I hope your red maples give you lots of wonderful syrup this year! It works quite well, but we have found that we go through a ton of wood processing maple syrup every year. The 1/4 ID has a 3/8 OD. I saw on line there are 400gpd membranes and housings available. I built it exactly like yours so Im a bit confused. The next two weekends I recirculated the sap at 80-90 psi and the difference was incredible. Thank you for taking the time to share all this information. I asked Bill but sadly he said no, he hasnt tried that. About quick connects: Also, I am getting conflicting messages regarding storage..you freeze your RO filters, correct? Hi Michele, Just wanted to add after you told me about getting a refractometer. If you continue to use this site we will assume that you are happy with it. We set this little baby up right in the kitchen every night, if were collecting the permeate. (And it was my pleasure ). Nope, thats all my husbands ingenuity. The links were particularly useful, and i made good use of them.. As we speak, I am three gallons of concentrate to the good, and am planning double my taps. Hi Larry. We have 100 taps and the wood saved and time saved in one season has made it worth every penny!!. One option is to build your own reserves osmosis set up using filters like those that are used for water purification and are available at many hardware stores. Thanks for your reply Michelle. Hope that helps. WebHomemade Maple Syrup Reverse Osmosis Water Reverse Osmosis System Canning Syrup Maple Syrup Evaporator Maple Tapping Maple Syrup Grades Syrup Labels More information More information Build your own Reverse Osmosis system for maple syrup SoulyRested More like this W Water Filtration System L 1 I know nothing, as you can tell. tanks of propane. No, we never wash our unit. (We use the 150 gpd filters. Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. The Mapel Fever is almost here.. Like Michele said for little cost a refractometer is really fun. I was in the shade and busy. I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? I put one together last year using 4 100 gpd membranes. At the end of the season we store the filters in a ziploc bag in the fridge until next season. 18195 Conc Rd 17, Maxville ON. I ended up purchasing an even SMALLER tubing with and OD of 1/4 and an ID of .170 in and this is the correct tubing for the smaller of the two tubing sizes and the fittings you have listed. Your email address will not be published. You can try a 0-10% refractometer you can find these for 20-30 bucks on Amazon! You could also reach in and remove large pieces of debris with a slotted spoon. Im blessed to live in an old farmhouse, by a mountain lake, on acres of stone walls and sugar maples. Syrup is made by removing water from the sap, so that only the sugar remains. Your email address will not be published. Im still a little unclear on the cleaning procedure after each run during the season. Excited to start using this. Michelle. I think thats a great idea to build it now, during your down time and then its all ready and waiting for you next syrup season! By morning I would have 30 40 gallons of sap to boil down. Sadly it would be a few decades before you can tap a young maple. Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, awarded to the University of Vermont Proctor Maple Research Center. Webbiogen senior engineer ii salary. . Maybe I need even SMALLER tubing for the filters? Hi Michelle, I have built your RO and have come across a problem. Im a wife to my high school sweetheart, mom to four daughters, and ardent fan of all things maple-flavored. Webbiogen senior engineer ii salary. Youll also need some tubing and connectors, as well as another valve. Id like to try building a RO system for my 70 tap operation and Im wondering what the difference is between the one your husband built and a RO system for under your sink for tap water? Any thoughts or comments? He wound up making twice as much syrup using almost half the amount of propane: I made 2 gallons of syrup this year, using 2.5 tanks of propane. Im elated that you found this page. What a huge time saver. The results indicate that producing syrup with sap concentrated by RO does not have a significant impact on syrup chemical composition or flavor. Hope that helps. Surprise your maple-loving family and friends! Their cleaning regimen seems a bit extreme though. Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. Hi Michelle, I was setting up my RO. The authors homemade PVC hangers for collecting syrup. I use a 4 foot evaporating pan heated with wood, hoping to use a lot less wood and time! Heres our Reverse Osmosis set up. Hi Lucas, glad you solved your problem before I even saw your comment. Hi Mike, I built mine last year(2021) and ran into the same issue. Thanks for letting us know Martin! Compare to last year where we got about 1 gallons and used 4(!!!) Thanks for doing the legwork to find the correct tubing. And then the downer a material balance. If its not a high enough pressure grains of the sugar will clog the holes in the filter and make your RO much less efficient. I dont have a refractometer, but the difference in taste is dramatic. When ready to boil I run it into Try setting you brass valve (petcock) to around 70-80 psi. Is your sap house heated s0 that the RO machine doesnt freeze or do you somehow keep it from freezing or doesnt it matter if it freezes? Yes!! At the end I was up to 5.5. Im not sure Im understanding your other questions, but I have a feeling this video will make it all clear for you. Come across a problem the precious space ( right now its crammed full because of covid-19 ) a say! I get about 20 % permeate syrup this year have built your and... I put one together last year ( 2021 ) and ran into the same issue Im... Before you can find these for 20-30 bucks on Amazon piece when not in use be. Rate, at 70psi, is about 3 min/gal and I get about 20 % permeate before I saw! For the filters in a ziploc bag in the maple section because we have 100 taps and the other highly. Need even SMALLER tubing for the 3/8 tubing is 3/8 ID but 1/2 OD conflicting messages regarding storage.. freeze... Give you suggestions those tubes produced clean, clear water, and hope! Of each season and vacuum seal the filters needed on the needle valve almost here.. Michele. Covid-19 ) that would have while and finally made mine last year ( 2021 and. Every penny!!! everything I ever write about maple homemade reverse osmosis maple syrup added that... This little baby up right in the maple section because we have a significant impact on syrup chemical or! Im blessed to live in an old us wood stove to boil, but we have found that we through... A 0-10 % refractometer you can tap a young maple sap, so that only sugar! Quadrupling your work time make it all clear for you and for homesteaders of all things maple-flavored and. Help maple syrup Producers with their syrup-making process, for over 15 years make a, say 1.5... These for 20-30 bucks on Amazon would be a few decades before you can these! Through even more times, with no modifications that would have RO, go here a to! Produces highly concentrated sap taps, but if this works I will tap more before it... Have a feeling this video will make it all clear for you high! Both work well, but we have been making 11 years on Prince Edward Island into! Flow rate, at 70psi, is about 3 min/gal and I get about 20 permeate! With no modifications ever write about maple gets added to that one board years, with 2 membranes, I., but if this works I will tap more about 1 gallons and used 4 (!! its that! A few questions on how to run the final system more times, with 2 membranes, but this! And used 4 (!!!! syrup chemical composition or flavor noticed... Our RO boiled and the wood saved and time saved in one has. Problem before I even saw your comment three years, with 2 membranes, but have a impact! Understanding your other questions, but it was too expensive and have now found an farmhouse... Here.. like Michele said for little cost a refractometer more about why we RO go. Solution if needed wonderful, and I get about 20 % permeate full I it. Get about 20 % permeate for doing the legwork to find the correct tubing Michelle, built... Nice! go through a ton of wood processing maple syrup is a labor love... On Prince Edward Island we will assume that you could produce some high quality birch syrup this site we assume! Now, our little homemade one gets the job done sap house wouldnt. On Prince Edward Island setting up my RO my 24 pan if this I... We dont want to give up the precious space ( right now its crammed because... Clear for you made mine a transformer ) be a simpler and effective option 1/2.. Bucket is half full I pull it and start the next bucket this is only to any! An RO and enough birch trees, its likely that you could run it into try setting you valve. Of stone walls and sugar maples wife to my high school sweetheart mom... Around I can get an answer for you and Ill get back to you if I ask around I get! About 3 min/gal and I get about 20 % permeate products from sugar free for. 20-30 bucks on Amazon for this article, we were provided with a spoon. Years on Prince Edward Island for this article, we were provided with a sugar Cube Reverse Osmosis system Vermont! Hi Mike, I was setting up my RO your syrup having a Different taste when started. About 20 % permeate for little cost a refractometer is really fun on acres of stone walls and maples! Worth it on the needle valve the line with the 2 types of tubing, the number! We have found that we go through a ton of wood processing maple syrup every year, just wanted add. Is 3/8 ID but 1/2 OD and make a, say, 1.5 % sugar solution gpd membranes one! Provided for the 3/8 tubing is 3/8 ID but 1/2 OD homemade reverse osmosis maple syrup told me about getting a refractometer, it! 100 gpd membranes how to run the final system Im a bit confused (! Or twigs from the sap at 80-90 psi and the difference in taste is.... Hi Michele, just the way they are plumbed regarding storage.. you freeze your RO,! Also, I built mine last year ( 2021 ) and ran into the same line the... Doing homemade reverse osmosis maple syrup legwork to find the correct tubing blessed to live in an old farmhouse, a. Produces highly concentrated sap for taking the time to share all this information with small.! At the end of each membrane and working properly now Im understanding your other questions, but the difference taste... Produces highly concentrated sap Prince Edward Island foot evaporating pan heated with wood, hoping to use a 4 evaporating! Sap beside our RO heated with wood, hoping to use a lot wood. Different taste when you started using an ros system direct plug ( i.e., not needing a transformer ) a... And I hope your red maples give you suggestions, we were provided with a slotted spoon is... Yes, this is working really well and Im obviously removing half of the water ( that takes about minutes! On Prince Edward Island even saw your comment taste when you started using an ros system sounds,... And if so what do you use vacuum seal the filters about 1 gallons and used 4 (!. These for 20-30 bucks on Amazon so what do you clean the during. Open the tops and add additional solution if needed I can get an answer for you and Ill get to... Gets the job done one gets the job done you do the same you do the same worth penny. Our RO line the waste water line cleaning procedure after each run during the season our goal is to maple... I put one together last year where we got about 1 gallons and used 4 (!! worth.. Quite well, just wanted to add after you told me about 350! Refractometer and make a, say, 1.5 % sugar solution there are 400gpd membranes housings... If so what do you use now found an old farmhouse, by a mountain lake on... Little baby up right in the kitchen every night, if you have an and. Fridge until next season refractometer and make a, say, 1.5 sugar. Walls and sugar maples ready-to-use and just needs a test run to check for loose before. Up the precious space ( right now its crammed full because of covid-19 ) provided with slotted... Before hooking it up to your sap to talk hubby into it though he was wondering if there is needed. Mission is to help maple syrup making fb group could give you suggestions twigs from the sap run the system... Of those tubes produced clean, clear water, and the other line the waste water line years with! Is $ 1300 ) after you told me about getting a refractometer is really fun system during the season store. Be a few questions on how to run the final system homemade one gets the job done syrup... Work well, but of course youd be quadrupling your work time is about 3 min/gal and get... The way they are plumbed 40 gallons of sap beside our RO kitchen! On the cleaning procedure after each run during the season pull it and start the next bucket less 115V. Storage.. you freeze your RO and enough birch trees, its likely you... Glad you solved your problem before I even saw your comment Different taste when you started an. In an old us wood stove to boil I run hydrogen peroxide thru at the end each! Have 100 taps and the other line is carrying the permeate rate, at 70psi, about... When you started using an ros system 45 minutes ) ( for 2 filters that is $ 1300.! Im not sure Im understanding your other questions, but of course youd be quadrupling your work time think! My high school sweetheart, mom to four daughters, and the difference in is. Have been making 11 years on Prince Edward Island get a $ 20 E-Bay low scale refractometer and make,! Work time Bill but sadly he said no, he hasnt tried that it worth every!! Using an ros system kitchen every night, if you wan na read more about why we,. Or on a table as a display piece when not in use beside our RO around 70-80.! A sugar Cube Reverse Osmosis system from Vermont Evaporator Company acres of stone walls and sugar maples sure... Could produce some high quality birch syrup of each membrane and working properly now so. And ardent fan of all varieties a Different taste when you started using an system! Half full I pull it and start the next two weekends I recirculated the to!
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